Taking the box apart and rebuilding it is well described in the 2002faq article.
Bmw 2002 heater valve rebuild.
Heater box products for bmw 2002 heater valve mount reinforcement bracket.
Dremel with wire wheel.
The white area is where it is going to be trimmed without trimming.
Given this valve is over forty years old it is usually corroded and not functioning properly.
These are the grommets for the heater core outlets.
Bmw 2002 heater valve bracket 2.
This is a rebuild kit for your late bmw 2002 and 2002tii heater valve 73 76.
This solid brass valve is machined right here in southern california.
Where rebuild projects like the engine or differential are highly formulaic the heater core requires some improvisation.
The clamps used on the short hose on the left are special.
Heater valve lever.
This lever comes in a set with the pinch bolt that holds the heater valve control cable.
Remove mangled o ring from the valve stem and replace with a new 5 16 id o ring from your hardware store.
This kit comes complete with sq carbon motor brushes one pair double sided emory boards 2 and an installation manual.
Bmw 2002 heater valve bracket.
1970 bmw neue klasse.
Here is the rebuilt valve reinstalled in the car.
Remove two screw with flat blade take cover off.
The kit and the broken valve.
They are much thinner than regular hose clamps.
Remove the two slotted screws from the valve housing with a large bladed screwdriver.
Heater hose heater core to water valve.
Notice the small hose between the heater control valve and the heater core on left is new.
However with a little time and patience it can turn out as good as new.
Note this is just the rebuild of the later big heater valves and does not include the removal or install of a valve.
Heater system for bmw z3 1996 2002.
Pull pry rip etc the cover off the housing trying not to chew up the large sealing o ring gasket.
This is the same kit i use to rebuild heater boxes.
Ck s 1965 chevy corvair.
Hvac blower motors and parts hvac heater cases and parts hvac heater hoses and pipes.
Cars featured in bring a trailer bat.
These are necessary to seal properly.
You first need to disconnect the heater valve and its cable then drill out the rivets holding the lid on at which point you can then pull the lid and front off the box.
Remove valve from housing.
Heater box rebuild kit.
The bmw 2002 heater core is notoriously tricky to rebuild.
Phillips head screw driver.
With the lid off you can immediately see if there has been rodent infestation.
This is a reinforcement bracket or a replacement mounting bracket for the heater valve mount.
It should be black neoprene.